June 18, 2026 · 30 min

Smoky Chipotle BBQ Chicken Thighs with Pesto Pasta Salad

Side Dish30 min983 cal / serving

Barbecue chicken is all about the sauce-otherwise, it’s just plain meat. This recipe takes it up a notch with a smoky chipotle kick that adds depth and a gentle heat. Paired with a refreshing pesto-dressed pasta salad loaded with tender zucchini, sweet red onion, juicy tomatoes and creamy mozzarella, every bite is a flavor explosion.

Whether you fire up the grill or use the broiler, this meal comes together in about 30 minutes. The chipotle barbecue sauce is simple to make and the pasta salad is a breeze to toss together while the chicken cooks. It’s a complete, satisfying dinner that’s sure to become a favorite.


Recipe details

Side Dish30 min983 cal / serving2 servings

Nutrition per serving

Calories983 kcalProtein42.9 gFat46.9 gCarbs92.5 gSugar30.9 gFiber7.7 gSodium1757 mg

Dietary labels

Gluten-free: noLactose-free: noDairy-free: no

Allergen check

Gluten / wheat: containsMilk / dairy: containsEgg: not detectedFish: not detectedShellfish: not detectedPeanut: not detectedTree nuts: not detectedSoy: not detectedSesame: not detectedMustard: not detectedCelery: not detectedSulphites: not detectedLupin: not detectedMolluscs: not detected

Values are calculated per serving from ingredient amounts and the ingredient nutrition reference per 100g. Allergen and diet labels use available ingredient metadata and name matching; always check product labels for strict diets or allergies. Some ingredient amounts or nutrition values were incomplete, so this is marked as a partial estimate.


Ingredients

Wooden Skewers4 unit Wooden SkewersView ingredient guide
Red Onion1 unit Red OnionView ingredient guide
Zucchini1 unit ZucchiniView ingredient guide
BBQ Sauce0.25 cup BBQ SauceView ingredient guide
Chipotle Powder1 teaspoon Chipotle PowderView ingredient guide
Penne Pasta4.5 ounce Penne PastaView ingredient guide
Chicken Thighs12 ounce Chicken ThighsView ingredient guide
Fresh Mozzarella4 ounce Fresh MozzarellaView ingredient guide
Pesto2 ounce PestoView ingredient guide
Olive Oil2 teaspoon Olive OilView ingredient guide
SaltSalt, to tasteView ingredient guide
PepperPepper, to tasteView ingredient guide

Instructions

  1. Wash and dry all produce. Preheat grill or broiler to high. If grilling, place skewers in a shallow dish and cover with water to soak. Bring a medium pot of salted water to a boil. Halve, peel and cut onion into ½-inch wedges. If broiling, cut zucchini into ½-inch cubes. If grilling, cut zucchini into ¾-inch cubes.
  2. If broiling, toss onion on one side of a baking sheet with a drizzle of olive oil. Toss zucchini on the other side with a drizzle of olive oil. Season both with salt and pepper. If grilling, remove skewers from water. Thread onion and zucchini onto separate skewers, placing only one type of veggie on each. Drizzle with olive oil and season with salt and pepper.
  3. Broil or grill veggies until lightly charred, about 10 minutes. Meanwhile, stir together barbecue sauce and a pinch of chipotle powder in a small bowl. Add more chipotle powder to taste-it’s spicy.
  4. Once water in pot is boiling, add 4½ oz penne (about ¾ of the package-use the rest as you like). Cook, stirring occasionally, until al dente, 9-11 minutes. Drain, then rinse under cold water.
  5. Season chicken with salt and pepper. If broiling, place on a foil-lined baking sheet and brush with half the sauce. Broil until nearly cooked through, 10-12 minutes, then brush chicken with remaining sauce. Continue broiling until no longer pink in center, about 5 minutes more. If grilling, brush chicken with half the sauce, then grill over direct heat, 5-7 minutes per side. Brush with remaining sauce halfway through.
  6. While chicken cooks, halve tomatoes. Cut mozzarella into ½-inch cubes. Toss tomatoes, mozzarella, pesto, zucchini, onion and penne in a large bowl. (Tip: Remove veggies from skewers first, if using.) Divide penne mixture and chicken between plates and serve.

Recipe Tips

Soak wooden skewers for at least 10 minutes to prevent burning on the grill.

Adjust chipotle powder to your heat preference-start with a pinch and add more if desired.

Rinse the cooked pasta under cold water to stop the cooking process and cool it down for the salad.

FAQ

Can I use boneless chicken breasts instead of thighs?

Yes, boneless chicken breasts can be substituted. Adjust cooking time as needed, as breasts may cook faster. Ensure they reach an internal temperature of 165°F.

Can I make this recipe dairy-free?

Absolutely. Omit the fresh mozzarella or use a dairy-free alternative. Check that your pesto is dairy-free as well.

What if I don't have a grill or broiler?

You can cook the chicken in a skillet over medium-high heat. Sear on both sides, then reduce heat and cook through. Roast the vegetables in the oven at 425°F until tender and lightly charred.

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