June 18, 2026 · 10 min

Chipotle Aioli Pork Burgers with Cheddar and Crispy Potato Wedges

Side Dish10 min1213 cal / serving

Get ready for a flavor-packed burger experience that brings together smoky, sweet and savory notes in every bite. These juicy pork patties are seasoned with fry spice and minced onion, then topped with gooey melted cheddar and a tangle of BBQ-spiked caramelized onions. A smear of homemade chipotle aioli adds a kick of heat that ties it all together.

For the perfect side, crispy oven-baked potato wedges seasoned with the same fry spice round out the meal. Whether you’re cooking for two or feeding a crowd, this recipe is sure to become a weeknight favorite.


Recipe details

Side Dish10 min1213 cal / serving2 servings

Nutrition per serving

Calories1213 kcalProtein38.6 gFat81.8 gCarbs76.7 gSugar29.5 gFiber4.8 gSodium1991 mg

Dietary labels

Gluten-free: noLactose-free: noDairy-free: no

Allergen check

Gluten / wheat: containsMilk / dairy: containsEgg: containsFish: not detectedShellfish: not detectedPeanut: not detectedTree nuts: not detectedSoy: containsSesame: not detectedMustard: not detectedCelery: not detectedSulphites: not detectedLupin: not detectedMolluscs: not detected

Values are calculated per serving from ingredient amounts and the ingredient nutrition reference per 100g. Allergen and diet labels use available ingredient metadata and name matching; always check product labels for strict diets or allergies. Some ingredient amounts or nutrition values were incomplete, so this is marked as a partial estimate.


Ingredients

Yellow Onion1 unit Yellow OnionView ingredient guide
Yukon Gold Potatoes12 ounce Yukon Gold PotatoesView ingredient guide
Mayonnaise2 tablespoon MayonnaiseView ingredient guide
Chipotle Powder1 teaspoon Chipotle PowderView ingredient guide
BBQ Sauce4 tablespoon BBQ SauceView ingredient guide
Fry Seasoning1 tablespoon Fry SeasoningView ingredient guide
Ground Pork10 ounce Ground PorkView ingredient guide
Cheddar Cheese0.5 cup Cheddar CheeseView ingredient guide
Potato Buns2 unit Potato BunsView ingredient guide
Vegetable Oil1 tablespoon Vegetable OilView ingredient guide
Butter1 tablespoon ButterView ingredient guide
SaltSaltView ingredient guide
PepperPepperView ingredient guide

Instructions

  1. Adjust rack to top position and preheat oven to 425°F. Wash and dry produce. Halve, peel and thinly slice onion; mince a few slices until you have 2 tablespoons (4 tablespoons for 4 servings). Cut potatoes into ½-inch-thick wedges. Halve buns. In a small bowl, combine mayonnaise with chipotle powder to taste. Season with salt and pepper; set aside.
  2. Melt 1 tablespoon butter in a large pan over medium heat. Add sliced onion and season with salt. Cook, stirring occasionally, until softened and lightly browned, 10-15 minutes. Stir in half the BBQ sauce; cook until warmed through, 1-2 minutes. Transfer to a medium bowl. Wash out pan.
  3. Toss potatoes on a baking sheet with a drizzle of oil, half the fry seasoning, salt and pepper. Roast on top rack until browned and tender, 20-25 minutes.
  4. In a large bowl, combine pork, minced onion, remaining fry seasoning, salt (½ teaspoon for 2 servings) and pepper. Form into two patties, slightly wider than buns.
  5. Heat a drizzle of oil in the same pan over medium-high heat. Add patties and cook until browned and cooked through, 4-7 minutes per side. In the last 1-2 minutes, top each patty with cheddar; cover pan until cheese melts. Remove from pan. Toast buns until golden.
  6. Spread bottom buns with remaining BBQ sauce. Spread top buns with chipotle aioli. Fill buns with patties and caramelized onion. Serve with potato wedges on the side.

Recipe Tips

If the onion browns too quickly, lower the heat and add a splash of water.

For extra crispy wedges, soak cut potatoes in cold water for 30 minutes before roasting, then pat dry.

Make the chipotle aioli ahead of time and refrigerate until ready to use.

FAQ

Can I use a different type of cheese?

Yes, any good melting cheese like Monterey Jack, provolone or gouda would work well in place of cheddar.

Can I make these burgers ahead of time?

You can form the patties and refrigerate them up to a day in advance. Cook just before serving for best results.

What can I substitute for chipotle powder?

Smoked paprika mixed with a pinch of cayenne pepper can mimic the smoky heat of chipotle powder.

DandyRecipes community

Rate and discuss this recipe

Your rating and comments help other DandyRecipes readers decide what to cook next.

Your recipe vote

No DandyRecipes user votes yet.

Recipe comments

0 DandyRecipes comments

No DandyRecipes comments yet.

More recipe ideas

12 similar recipes you might like

These suggestions are based on shared ingredients, meal type, and recipe metadata.