July 4, 2026 · 5 min

Honey BBQ Pulled Chicken Sandwiches with Baked Mac and Cheese

Dinner5 min2816 cal / serving

Get ready for a meal that brings all the backyard BBQ vibes straight to your kitchen! These Honey BBQ Pulled Chicken Sandwiches are loaded with tender, shredded chicken coated in a sweet and smoky honey BBQ sauce, piled high on toasted brioche buns. It’s a sandwich that’s sure to impress.

On the side, we’ve got creamy baked mac and cheese with a crunchy, cheesy panko topping, plus roasted green beans for a pop of freshness. This is comfort food at its finest-perfect for a weeknight dinner or a weekend feast.


Recipe details

Dinner5 min2816 cal / serving2 servings

Nutrition per serving

Calories2816 kcalProtein72.5 gFat232.5 gCarbs111.5 gSugar37.6 gFiber5.1 gSodium3641 mg

Dietary labels

Gluten-free: noLactose-free: noDairy-free: no

Allergen check

Gluten / wheat: containsMilk / dairy: containsEgg: containsFish: not detectedShellfish: not detectedPeanut: not detectedTree nuts: not detectedSoy: not detectedSesame: not detectedMustard: not detectedCelery: not detectedSulphites: not detectedLupin: not detectedMolluscs: not detected

Values are calculated per serving from ingredient amounts and the ingredient nutrition reference per 100g. Allergen and diet labels use available ingredient metadata and name matching; always check product labels for strict diets or allergies. Some ingredient amounts or nutrition values were incomplete, so this is marked as a partial estimate.


Ingredients

Green Beans6 ounce Green BeansView ingredient guide
Cheddar Cheese0.5 cup Cheddar CheeseView ingredient guide
BBQ Sauce8 tablespoon BBQ SauceView ingredient guide
Fry Seasoning1 tablespoon Fry SeasoningView ingredient guide
Cavatappi Pastaounce Cavatappi PastaView ingredient guide
White Cheddar Cheese0.5 cup White Cheddar CheeseView ingredient guide
Cream Sauce Base4 ounce Cream Sauce BaseView ingredient guide
Honey2 teaspoon HoneyView ingredient guide
Gouda Cheese2 slice Gouda CheeseView ingredient guide
Chicken Cutlets12 ounce Chicken CutletsView ingredient guide
Brioche Buns2 unit Brioche BunsView ingredient guide
Panko Breadcrumbs0.25 cup Panko BreadcrumbsView ingredient guide
Black Pepperteaspoon (tsp) Black PepperView ingredient guide
Cooking Oil3 teaspoon (tsp) Cooking OilView ingredient guide
Butter2 tablespoon (tbsp) ButterView ingredient guide
Salt4 teaspoon (tsp) SaltView ingredient guide

Instructions

  1. Adjust racks to middle and top positions and preheat oven to 450°F. Bring a large pot of salted water to a boil. Wash and dry produce; trim green beans if necessary.
  2. Once water is boiling, add cavatappi to pot. Cook, stirring occasionally, until al dente, 9-11 minutes. Reserve 1 cup pasta cooking water, then drain.
  3. While pasta cooks, pat chicken dry with paper towels; season all over with half the harissa powder (use all for 4 servings), salt and pepper. Heat a drizzle of oil in a large pan over medium-high heat. Add chicken; cook until browned and cooked through, 5-7 minutes per side. Transfer chicken to a medium bowl; let rest at least 3 minutes.
  4. While chicken rests, in a second medium bowl, combine BBQ sauce, honey and ¼ cup plain water (⅓ cup for 4 servings). Heat the same pan used for chicken over low heat. Add sauce mixture; bring to a simmer, then cover. Transfer chicken (and any juices) to the bowl used for sauce. Using two forks, shred chicken into bite-size pieces. Increase heat under pan with sauce to medium low. Transfer chicken to pan; stir to evenly coat. Cover and cook, stirring occasionally, until sauce has thickened, 8-10 minutes.
  5. Meanwhile, place gouda in a large bowl; tear into small pieces. Add white cheddar cheese, cream sauce base, half the fry seasoning, ¼ cup reserved pasta cooking water, 1 tsp salt and pepper (½ cup pasta cooking water and 2 tsp salt for 4 servings); stir to combine. In a third medium bowl, combine panko, yellow cheddar cheese, remaining fry seasoning and a drizzle of oil.
  6. In an 8-by-8-inch baking dish (9-by-13-inch for 4 servings), combine drained cavatappi, cheese sauce and 2 tbsp butter. Top with panko mixture. Bake on middle rack until topping is browned and sauce is bubbling, 10-15 minutes.
  7. Meanwhile, toss green beans on a baking sheet with a drizzle of oil, salt and pepper. Roast on top rack until browned and tender, 8-10 minutes.
  8. Halve and toast brioche buns. Fill buns with saucy chicken. Divide sandwiches, green beans and mac ‘n’ cheese between plates and serve.

Recipe Tips

For extra crispy chicken, pat the cutlets very dry before seasoning.

If you prefer a spicier kick, add more harissa powder to the chicken seasoning.

To save time, you can cook the pasta and chicken simultaneously.

FAQ

Can I use a different type of pasta?

Yes, you can substitute cavatappi with any short pasta like penne, elbows or shells. Adjust cooking time according to package directions.

Can I make this dish ahead of time?

The pulled chicken and mac and cheese can be prepared a day in advance. Store them separately in the fridge. Reheat the chicken in a pan and the mac and cheese in the oven before serving.

Is there a substitute for harissa powder?

If you don’t have harissa powder, you can use a mix of smoked paprika, cayenne and a pinch of cumin for a similar flavor profile.

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